1. Surface Preparation: The Most Important Step
Lasting epoxy always begins with proper prep. We use:
- Industrial diamond grinders
- HEPA-filtered vacuums
- Crack repair compounds
- Moisture testing tools
This ensures the concrete is clean, porous, and ready to bond with the epoxy system.
A poorly prepped floor = peeling.
A properly prepped floor = 10+ years of durability.
2. Primer Application
A base primer helps:
- ✔️ Seal the concrete
- ✔️ Improve adhesion
- ✔️ Reduce bubbling
- ✔️ Strengthen the overall system
Primers are especially important in Toronto where humidity and moisture levels change seasonally.
3. Epoxy Mixing
Epoxy is a two-part system — resin + hardener.
Our technicians mix the materials using exact ratios to ensure:
- Full chemical cure
- Strength
- Gloss retention
- Long-term durability
Incorrect mixing leads to soft, uneven floors — a common issue with DIY kits.
4. Application of the Coating System
Depending on your chosen style, we apply:
- 100% solids epoxy
- Flake broadcast
- Metallic pigments
- Quartz layers
- Polyaspartic topcoats
Each layer is applied evenly and allowed to cure before the next step.
5. Curing & Hardening
Cure times vary by temperature and product:
- Walkable in 12–24 hours
- Full cure in 72 hours
- Vehicle-ready in 3–5 days
Following cure time ensures maximum hardness and protection.
6. Optional Topcoat for Extra Protection
A polyaspartic or urethane topcoat adds:
- ✔️ UV resistance
- ✔️ Scratch protection
- ✔️ Chemical resistance
- ✔️ Glossy or matte finish
This final step gives epoxy floors their exceptional durability.
Why the Process Matters
A beautiful floor isn't luck — it's the result of professional technique.
By following a strict installation process, Flawless Solutions guarantees:
- Strong adhesion
- Smooth finishes
- Long-term performance
- Zero peeling, cracking, or yellowing
